Automatic Bag Counting Cartoning Packing System | inline filler

Application:

The streamlined integration reduces manual intervention and helps maintain a steady, predictable line speed. It is widely applicable across food, pharmaceutical, daily chemical, and consumer goods industries, where both counting accuracy and operational efficiency are critical. With a maximum output of up to 60 cartons per minute, the system meets the needs of manufacturers seeking high-efficiency cartoning without losing process control.

Package Type:

The system is compatible with a variety of flexible packaging formats, including bags, pouches, sachets, stick packs, and pillow packs, supporting versatile automatic counting and cartoning applications.

Suitable Products:

This Packing System is suitable for counting and cartoning a wide range of pouch products with different forms, including solid, granular, liquid, and semi-liquid materials. With stable conveying and accurate counting performance, it ensures efficient and reliable packing for various industries.

Snack & Food Pouches: Milk Powder, Nuts, Biscuits, Dried Fruit Snack Packs

Granular & Solid Products: Pasta Pouches, Candy Bags, Sugar Sachets, Grain and Seed Packs

Liquid & Semi-Liquid Pouches: Sauce Sachets, Syrup Pouches, Condiment Packs, Beverage Concentrate Bags

Workflow:

1. Conveying Bag Materials: Bag, pouch, or sachet products are steadily transported through the conveyor system to ensure continuous and orderly feeding.

2. Counting: An automatic counting unit precisely controls quantities prior to cartoning, minimizing errors and reducing manual labor.

3. Pack into Box: The grouped products are then automatically loaded into cartons by the cartoning machine.

4. Box Lid Sealed: Carton flaps are securely sealed, completing the packaging cycle and preparing the boxes for storage or distribution.

Machine Key Components:

1. Transition Docking Conveyor Belt

2. Servo Counting and Collecting Hopper

3. Collecting and Lifting Conveyor

4. Gift Box Pick up

5. Full Servo Drive Case packer

6. Clamp belt

Feature:

Transition Docking Conveyor Belt Ensures smooth transfer of bagged products between stations, maintaining accurate alignment and uninterrupted feeding across the entire packaging line.
	Servo Counting and Collecting Hopper A high-accuracy, servo-driven counting unit precisely counts and groups bags, guaranteeing consistent quantities prior to cartoning.
Collecting and Lifting Conveyor Automatically elevates and transports the counted products to the next process step, keeping product flow organized and boosting line efficiency.
	Gift Box Pick Up Accurately picks and positions gift boxes for loading, supporting stable and precise cartoning operations.
Full Servo Drive Case Packer The fully servo-controlled case packing system delivers fast, accurate, and flexible packing with smooth, dependable performance.
	Clamp Belt A clamp belt mechanism firmly holds cartons in place during packing and sealing, ensuring a clean appearance and reliable finished output.