High Accuracy Capsule Tablet Bottle Filling Machine Pharma Packaging Line

What is a Pharmaceutical Bottle Packaging Line?

A Pharmaceutical Filling Line is an integrated, automated system of machinery specifically designed to measure, dispense, and package pharmaceutical products into final containers (such as bottles, vials, blisters, or sachets).

Package Type:

The capsule counting line can be used with a wide variety of bottles and kinds of materials to meet the different needs of production and the market. It's ideal for:

- PET bottles (HDPE PET) are the most commonly used containers for capsules and tablets, which are lightweight, strong durable and water-resistant.

- Glass Bottles are ideal for premium pharmaceutical and nutritional supplements with excellent barrier protection as well in a classy design.

- Amber Bottles are designed to shield items that are sensitive to light, such as herbal capsules soft gels, vitamins and soft gels from UV-induced harm.

- Round Oval, Square, or Round Bottles: Various shapes are available to match the branding and labeling requirements.

Different styles of caps are compatible with flip-top caps, screw caps, caps made from aluminum, and child-safe caps, offering safety and convenience.

Applicable:

1. Pharmaceuticals 

Tablets & Caplets: Both coated and uncoated compressed dosage forms, including standard round tablets and oblong caplets.

Hard Capsules: Gelatin or vegetable-based shells containing powdered medications (e.g., antibiotics, pain relievers).

Soft Gels (Soft Capsules): Sealed capsules containing liquid or semi-solid drugs, often requiring the sponge dispenser for settling.

Pellets/Granules: Fine spherical particles used in controlled-release drug formulations.

2. Snack and Functional Foods

Small Candies & Confectionery: Hard candies, jelly beans, chewing gum pieces, and mints that require counting by piece.

Nuts & Seeds: Small packaged portions of almonds, peanuts, sunflower seeds, or mixed nuts.

Dry Grains & Cereals: Specialty ingredients or small-batch cereals, especially those used for topping or small servings.

Functional Food Ingredients: Small, measured doses of ingredients like protein crisps, collagen granules, or fiber supplements designed to be added to other foods.

3. Health & Nutritional Products 

Vitamins & Minerals: Standard multivitamin tablets, Vitamin C, Calcium supplements, and mineral capsules.

Herbal Supplements: Encapsulated or pelleted herbal extracts (e.g., Turmeric, Ginseng, Milk Thistle).

Sports Nutrition: Counted doses of amino acid tablets (BCAAs), creatine, or pre-workout granules packaged into bottles.

Dietary Supplements: Items like fish oil soft gels, probiotics, or specialized blends where count accuracy is critical to the label claim.

Process Workflow:

This is bottle filling machine pharma packaging line for capsules, tablets, pills. Here's how it works step-by-step:
Bottle Unscrambler: The empty bottles are automatically sorted and aligned to ensure the smooth and uninterrupted flow onto the manufacturing line.
Filling Machine: Capsules or tablets are accurately counted and filled into each bottle with high precision and speed.
Desiccant Filling: A Desiccant packet is automatically added to each bottle to ensure that the contents remain dry and prolong the shelf time.
Sponge Filling: A soft sponge is placed on top of the capsules to prevent damage or movement during transportation.
Cap Feeder: Caps are automatically sorted and oriented, ready for the capping station.
Capping: It can securely tighten each cap, which ensures an airtight seal and constant torque control.
Cap Sealer: An induction sealing device applies a foil seal to avoid contamination and leakage.
Labeling: Finally, labels are applied automatically to bottles to ensure traceability, branding and to ensure compliance.

Machine Key Components:

1. Full Automatic Bottle Unscrambler

2. 8 Channel Capsule Counter

3. Weight Detector

4. Metal Detector

5. Desiccant Inserter

6. Sponge Inserter

7. Four Wheel Capping Machine

8. Aluminum Foil Sealing Machine

9. Inkjet Coding Machine

10. Round Bottles Labeling Machine

Full Automatic Bottle Unscrambler Automatically organizes and introduces bottles into the line of production in a timely way. It accommodates different sizes and shapes, providing an uninterrupted and reliable operation with no hand-handling.
	8 Channel Capsule Counter Electronic counting system of high precision with 8 channels that are capable of accurately counting tablets, capsules or soft gels at a high speed. It is equipped with anti-dust and anti-jam technology to ensure stable performance.
Weight Detector Verifies the weight of the filling on bottles to verify precision and consistency. Any bottles that are overweight or underweight are rejected automatically to ensure that the product is in good condition.
	Metal Detector Effectively removes and detects metal contaminants in bottles, guaranteeing that the product is safe and in line with the pharmaceutical manufacturing standards.
Desiccant Inserter Automatically inserts bags of desiccant and canisters in bottles, to keep tablets and capsules dry, which extends shelf life while preserving quality.
	Sponge Inserter Put a sponge pad over the top of filled tablets or capsules to stop breaking or damage during transport and sealing.
Four Wheel Capping Machine Utilizes four-wheel torque control technology to ensure secure and precise cap caps for bottles. Ideal for metal and plastic caps that can be adjusted in tightness and high stability.
	Aluminum Foil Sealing Machine Induction sealing is used to seal the mouth of the bottle with aluminum foil. This provides the protection of leaks and tamper-proofing pharmaceutical products.
Carton Erector Creates fast-forming cartons to accept pouches, increasing the effectiveness of packaging.
	Round Bottles Labeling Machine Self-adhesive labels are applied smoothly with precision to bottles that are round. Full or half wrap labeling is supported at a rapid speed, and with precise positioning.